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I get the impression that DCI is a front for a handful of elitests with moderately nice cars who surround themselves with people who cant think for themselves, who need to be part of something to feel better about themselves. Its a viscious cycle. -big bentley on vortex
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Author Topic: 16v serp belt conversion/catch can installation (old news, but my first time)  (Read 3723 times)
shislerocco
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #15 on: May 21, 2008, 12:39:57 PM »

i tried fitting the freeze plug from the back of the 16v in that hole and it was slightly too big. maybe if i had hammer tuned it it would have worked.
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Then there was the deliverance Hicks being loud in the field. We went and crashed the fuck out of their night. It think it went something like this. Shis = "I have a little Scirroco four banger that will walk all over your shit. Lets race" Next morning shis looked dead in the car.
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #16 on: May 21, 2008, 03:12:44 PM »

so, dowel the ABA crank, leave the 9A one alone?

Whichever one you decide to use. It's cheap insurance against catastrophe.
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parasight
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #17 on: May 22, 2008, 06:25:09 AM »



thats what the BBM plate looks like, with the port down at the bottom.. anyone know if thats where the port should be? I'm still thinking I should drill it up towards the top to keep from getting mostly liquid out of the motherfucker.
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dci PHL.

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shislerocco
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #18 on: May 22, 2008, 06:49:58 AM »

i think you can move it above the screws but not much further or it might not be doing its job



i would say if you put that 45 degree angle no and face it up you'll be good to go.
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Then there was the deliverance Hicks being loud in the field. We went and crashed the fuck out of their night. It think it went something like this. Shis = "I have a little Scirroco four banger that will walk all over your shit. Lets race" Next morning shis looked dead in the car.
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #19 on: May 22, 2008, 07:04:14 AM »

yeah, but if its intended purpose is to allow crankcase ventilation, having it up more towards the middle would still allow that, with less liquid.

I guess I could do a 90 degree bend up, then a 90 degree fitting to the drivers side to get it up about an inch to clear the oil filter flange.. but the factory box has the hole up behind that wall of metal, I presumed for a reason.
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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
shislerocco
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #20 on: May 22, 2008, 07:34:37 AM »

yeah, but if its intended purpose is to allow crankcase ventilation, having it up more towards the middle would still allow that, with less liquid.

I guess I could do a 90 degree bend up, then a 90 degree fitting to the drivers side to get it up about an inch to clear the oil filter flange.. but the factory box has the hole up behind that wall of metal, I presumed for a reason.

but the factory box is also a box and not a plate. wave
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Then there was the deliverance Hicks being loud in the field. We went and crashed the fuck out of their night. It think it went something like this. Shis = "I have a little Scirroco four banger that will walk all over your shit. Lets race" Next morning shis looked dead in the car.
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #21 on: May 22, 2008, 08:27:18 AM »

its a box with a deflector in the back of it as well that sits at about the same level as the block.. oil is not able to deflect directly out the hole the way it would with their design, and the passage it has with that deflector would be about the same as between that metal wall and the plate.. I'll take a pic in a little bit.

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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
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Re: 16v serp belt conversion/catch can installation (old news, but my first time)
« Reply #22 on: May 22, 2008, 10:51:27 AM »

Quit thinking and just put your catch can above the port in the block and the oil will drain back to the crankcase and not even end up in the can.
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #23 on: May 22, 2008, 11:02:40 AM »

yessir.  wave
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dci PHL.

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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #24 on: May 23, 2008, 08:47:39 AM »



thats what the bracket looks like inside the fender.. gotta give it up for deleted emissions equipment.  thumbsup

waiting on fittings and line to finish the breather.

reinstalled the line for the mechanical oil pressure gauge last night.. again, let me remind everyone: it is NOT worth having a mechanical gauge.. it might be more foolproof and accurate, but its a pain in the ass.. the plastic lines are worthless (first one was defective out of the box), and the upgraded copper line looks ugly and breaks if it gets bent too many times (swapping out engines and transmissions).. just spend the extra $25 and get the electrical one.

also took the dash apart to figure out why the rest of the gauges arent working.. I forgot I cut out some burned power wires and never redid them.. at least it was a simple issue.

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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #25 on: May 28, 2008, 07:47:51 AM »

decided to redo the fuel plumbing while I have all this shit apart, and expanded it to cleaning up some of the super messy engine bay as well.

so while I'm making the automotive equivalent of a mountain out of a molehill, I'm removing as much of the "boy racer" blue and red from the engine compartment as I can, cutting out non functional factory shit, and replacing it with more subtle/cleaner stuff.. this isn't just cosmetic shit though, I'm replacing it with better and newer stuff that also happens to be less ugly.

on the chopping block:

red silicone vacuum lines
red valve cover
blue aeroquip socketless fuel hose (oil cooler hose next time around as well)
oxidized upper and lower intake manifold and fuel pressure regulator
vr6 football sized fuel filter
90 degree fuel fitting on passenger side of fuel rail
k&n breather filter and factory breather
ugly (but functional) upper toothed alternator bracket, RPI a/c elimination kit (vintage!) and v-belt pullies

all the shit I need is in my hands, in the mail, or with melvin being "sport-tuned".. next week is going to be busy.
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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
parasight
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #26 on: May 28, 2008, 08:43:29 PM »

got bored, tore stuff apart.

removed the intake, valve cover, breather, coolant flange, alternator and bracket, and the pullies.



also finished painting the lettering on this manifold that I scored from good sir nick of maryland:



I determined a couple of things:

1. the one piece scirocco upper rad hose is not going to work, so I'm ordering the new 3 piece version tomorrow.

2. the ABA alternator bracket is only going to mount on three points instead of four, one of the bolt locations is not the same on the 9A block. Its missing this:



3. the clearance between the frame and the serp belt tensioner pulley is tight, and may require hammer tuning:




4. the tolerance between the front coolant flange on the head and the back of the tensioner bracket is tight- a downturned or ABF style coolant flange is necessary if you have the aluminum tensioner that looks like this (the "updated" style plastic tensioner works without changing out the flange):



I need to go digging in the hardware stash to find all the mounting bolts for the serpentine belt setup, as well as find my water pump pulley, but it shouldnt take much more figuring out once I get those pieces in.

still waiting on stuff from summit and BBM, and racerpartswholesale informed me that most of the shit I need from them is on backorder.. yay.

I'm going to miss my RPI non-A/C bracket.. it was the first mod I did back in 2000 or so.

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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
Staggerlee
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #27 on: May 28, 2008, 09:18:33 PM »

...and racerpartswholesale informed me that most of the shit I need from them is on backorder.. yay.

I've got a hodgepodge of AN fittings from past projects; anything in there you can use?

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forced-gti
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Re: 16v serp belt conversion/catch can installation (old news, but my first time)
« Reply #28 on: May 29, 2008, 03:36:50 AM »

looks like you got some work done after i left
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parasight87
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Re: 16v serp belt conversion/catch can installation (old news, but my first time
« Reply #29 on: May 29, 2008, 03:44:00 AM »

I've got a hodgepodge of AN fittings from past projects; anything in there you can use?

I think I have the fittings under control, but the hose is apparently on backorder. I ordered it midnight on monday and they waited until 10 minutes before they closed yesterday to send me an email saying they weren't shipping it out. What size hose is that?

anyplace else you know of that sells aeroquip socketless hose by the foot? jegs and summit want to sell it in 20ft packs, and thats the only thing I need from RPW right now.

looks like you got some work done after i left

yeah, I got a lot of work done.. the thing is, just like corrados, sciroccos come apart easier than they go back together.  wave
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dci PHL.

“I’m gonna make you a mix tape. You like Phil Collins?”
 “I have two ears and a heart, don’t I?”
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